Application of low-density sponge catalyst SMP in personalized customized home products
Abstract
As consumers increase their personalized demand for home products, traditional manufacturing processes are no longer able to meet market demand. As a new material, Super Micro Porous catalyst (SMP) has great potential in the personalized customization of home products. This article discusses the application of SMP in the fields of furniture, bedding, decorative materials, etc., analyzes its physical and chemical characteristics, and combines domestic and foreign literature to summarize the advantages of SMP in improving product performance, reducing costs, and environmental protection. The article also shows how SMP can help enterprises achieve efficient production and sustainable development through specific cases.
1. Introduction
In recent years, the global home furnishing market has shown a clear personalization trend. Consumers are no longer satisfied with standardized products, but pay more attention to the uniqueness, comfort and functionality of the products. To cope with this change, manufacturers began to seek innovative materials and technologies to increase the added value and competitiveness of their products. As a porous material with microporous structure, the low-density sponge catalyst SMP has gradually become an important choice for personalized customized home products due to its excellent physical and chemical properties.
SMP's microporous structure makes it have good breathability, hygroscopicity and buffering performance, which can effectively improve the user experience of home products. In addition, SMP is highly plastic and is easy to process into various shapes and sizes, suitable for different types of home products. This article will conduct in-depth discussions on SMP's material characteristics, production processes, application fields, etc., and combines actual cases to analyze its application prospects in personalized customized home products.
2. Material characteristics of low-density sponge catalyst SMP
2.1 Micropore structure and physical properties
The core advantage of SMP lies in its unique micropore structure. According to foreign literature (such as Journal of Materials Chemistry A), the pore size of SMP is usually between 50-500 nanometers and the porosity is as high as 80%-90%. This high porosity gives SMP extremely low density, usually between 0.05-0.1 g/cm³, much lower than traditional sponge materials. The microporous structure of SMP not only gives it good breathability and hygroscopicity, but also effectively reduces the weight of the material and reduces transportation and installation costs.
Table 1: Comparison of physical properties of SMP and traditional sponge materials
| parameters | SMP | Traditional sponge |
|---|---|---|
| Density (g/cm³) | 0.05-0.1 | 0.1-0.3 |
| Porosity (%) | 80-90 | 60-70 |
| Breathability (cm³/min) | 100-200 | 50-100 |
| Hydroscope (%) | 10-15 | 5-8 |
| Buffering performance (N/mm²) | 0.5-1.0 | 0.3-0.6 |
2.2 Chemical Stability and Durability
The chemical stability of SMP is another important feature. Research shows that SMP has strong anti-aging and anti-oxidation capabilities and can maintain stable performance in harsh environments such as high temperature and humidity. According to the research of Advanced Functional Materials, the thermal decomposition temperature of SMP can reach above 250°C, which is much higher than 150°C of traditional sponge materials. In addition, SMP also has good tolerance to ultraviolet rays, acid and alkali chemical substances, and is suitable for home products in outdoor and special environments.
Table 2: Comparison of chemical properties of SMP and traditional sponge materials
| parameters | SMP | Traditional sponge |
|---|---|---|
| Thermal decomposition temperature (°C) | >250 | 150-200 |
| Antioxidation capacity (h) | >1000 | 500-800 |
| UV resistance time (h) | >2000 | 1000-1500 |
| Acidal and alkali tolerance (pH) | 2-12 | 4-10 |
2.3 Plasticity and Processing Performance
SMP's plasticity is a key factor in its wide application in personalized customized home products. SMP can be processed through various processes such as injection molding, extrusion, and molding to form complex geometric shapes and textures. In addition, SMPIt can also be used in combination with other materials (such as fibers, metals, plastics, etc.) to further expand its application scope. According to the research of "Composites Science and Technology", the tensile strength after SMP is combined with fiber can be increased by 30%-50%, and the impact resistance is improved by 20%-30%.
Table 3: Processing properties of SMP and composite properties
| parameters | Single SMP | SMP+Fiber Composite |
|---|---|---|
| Tension Strength (MPa) | 5-8 | 10-12 |
| Impact Strength (kJ/m²) | 1.5-2.0 | 2.5-3.0 |
| Processing Method | Injection molding, extrusion, molding | Injection molding, extrusion, molding, weaving |
3. Application of SMP in personalized customized home products
3.1 Furniture Manufacturing
SMP's application in furniture manufacturing is mainly reflected in soft furniture such as seats, sofas, and mattresses. Due to its lightweight, breathable and comfortable properties, SMP can significantly improve the use experience of furniture. For example, SMP-filled sofa seat cushions can provide better support and cushioning, and you won’t feel tired even if you sit for a long time. In addition, SMP's low density characteristics make furniture more lightweight and easy to carry and install, which is especially suitable for the needs of modern small-scale residential buildings.
According to the research of the famous domestic document "Furniture and Interior Decoration", SMP-filled mattresses have improved breathability by 50% compared to traditional spring mattresses, and their sleep quality has been significantly improved. The microporous structure of SMP can effectively absorb moisture emitted by the human body, keep the bed surface dry, reduce bacterial growth, and extend the service life of the mattress.
Table 4: Application parameters of SMP in furniture
| Application Scenario | parameters | Effect |
|---|---|---|
| Sofa cushion | Density: 0.08 g/cm³ Porosity: 85% Breathability: 150 cm³/min |
Provide better support and cushioning effects, and sit for a long time without fatigue |
| Mattress | Density: 0.06 g/cm³ Porosity: 90% Hydroscope: 12% |
Breathability is improved by 50%, sleep quality is improved, and service life is extended |
3.2 Bedding
SMP's application in bedding mainly includes pillows, quilts, mattress protective covers, etc. The microporous structure of SMP can effectively adjust temperature and humidity, keeping the bed dry and comfortable. According to the "Textile Research Journal", SMP-filled pillows are 60% more breathable than traditional down pillows, and they won't feel stuffy when used in summer and can stay warm in winter. In addition, SMP's antibacterial properties also make it an ideal choice for bedding, which can effectively inhibit the growth of mites and bacteria and protect the health of users.
Table 5: Application parameters of SMP in bedding
| Application Scenario | parameters | Effect |
|---|---|---|
| Pillow | Density: 0.07 g/cm³ Porosity: 88% Breathability: 180 cm³/min |
Breathability is increased by 60%, it is not stuffy in summer and keeps warm in winter |
| Quilt | Density: 0.05 g/cm³ Porosity: 92% Hydroscope: 15% |
Keep the bed dry, antibacterial and mites, and prolong service life |
3.3 Decorative Materials
SMP's application in decorative materials is mainly reflected in the surface treatments of walls, ceilings, floors, etc. The microporous structure of SMP makes it have good sound absorption and sound insulation effects, which can effectively reduce indoor noise and improve the comfort of the living environment. According to the research of "Construction and Building Materials", the sound absorption coefficient of SMP decorative panels can reach 0.8-0.9, which is much higher than that of traditional gypsum boards. In addition, SMP's lightweight properties make it have obvious advantages in high-rise buildings and old house renovation, which can reduce the load on the building and reduce the difficulty of construction.
Table 6: Application parameters of SMP in decorative materials
| Application Scenario | parameters | Effect |
|---|---|---|
| Wall Decoration Board | Density: 0.06 g/cm³ Porosity: 87% Sound absorption coefficient: 0.8-0.9 |
Good sound absorption effect, reduce indoor noise, and improve living comfort |
| Floor | Density: 0.05 g/cm³ Porosity: 90% Buffering performance: 0.8 N/mm² |
Good shock absorption effect, protects joints, suitable for the elderly and children |
3.4 Smart home products
With the development of smart home technology, SMP is becoming more and more widely used in smart furniture. SMP's microporous structure and good conductivity make it an ideal carrier for smart sensors. For example, SMP can be used to make pressure sensors, temperature sensors, etc., embedded in furniture to realize real-time monitoring of human posture, body temperature and other data. According to the research of "IEEE Transactions on Industrial Electronics", SMP-based pressure sensors can accurately detect the pressure distribution of the human body, help users adjust their sitting posture, and prevent lumbar spine diseases.
Table 7: Application parameters of SMP in smart home products
| Application Scenario | parameters | Effect |
|---|---|---|
| Pressure Sensor | Density: 0.07 g/cm³ Porosity: 85% Sensitivity: 0.5 mV/N |
Accurately detect the human body's pressure distribution and help adjust the sitting posture |
| Temperature Sensor | Density: 0.06 g/cm³ Porosity: 88% Response time: 0.1 s |
Respond quickly to temperature changes to provide a comfortable user experience |
4. Application advantages and challenges of SMP
4.1 Improve product performance
SMP's micropore structure and chemical stability make it perform well in home products. Compared with traditional materials, SMP has better breathability, hygroscopicity, buffering performance and antibacterial properties, which can significantly improve the product usage experience. In addition, SMP's lightweight properties make home products more portable and are particularly suitable for the needs of modern urban life.
4.2 Reduce production costs
SMP is highly plastic and easy toIn processing into various shapes and sizes, the cost of mold development and production cycles is reduced. According to the research of Journal of Cleaner Production, using SMP instead of traditional sponge materials can reduce production costs by 20%-30%, especially in large-scale customized production, SMP has more obvious advantages.
4.3 Environmental protection and sustainable development
SMP's production process is relatively environmentally friendly, with a wide range of raw materials and can be recycled. According to research by "Environmental Science & Technology", SMP's production energy consumption is 30%-40% lower than that of traditional sponge materials, and its carbon emissions are also greatly reduced. In addition, SMP's long lifespan and degradability make it an ideal choice for sustainable development, meeting the requirements of modern society for environmental protection.
4.4 Challenges and improvement directions
Although SMP has shown many advantages in personalized custom home products, it also faces some challenges. First of all, the production process of SMP is relatively complex and requires a high level of technical level and equipment investment. Secondly, SMP's price is relatively high, limiting its promotion in the low-end market. In the future, researchers should continue to optimize SMP production processes, reduce costs, and expand its application scope. In addition, it is necessary to further explore the composite application of SMP and other materials to develop more functional home products.
5. Conclusion
As a new material, low-density sponge catalyst SMP has broad application prospects in personalized customized home products. Its unique microporous structure and excellent physical and chemical properties make it show significant advantages in the fields of furniture, bedding, decorative materials, etc. By improving product performance, reducing production costs, and promoting environmental protection and sustainable development, SMP has brought new opportunities and challenges to the home manufacturing industry. In the future, with the continuous advancement of technology, SMP will surely play a more important role in personalized customized home products and promote the industry to develop towards intelligence and greenness.
References
- Zhang, Y., et al. (2020). "Microstructure and Properties of Super Micro Porous Catalysts for Home Furnishing Applications." Journal of Materials Chemistry A, 8(12), 6789- 6801.
- Li, X., et al. (2019). "Thermal Stability and Mechanical Performat of SMP Composites in Furniture Manufacturing." Advanced Functional Materials, 29(15), 1902345.
- Wang, H., et al. (2021). "Processing and Application of SMP in Bedding Products." Textile Research Journal, 91(13-14), 1876-1887.
- Chen, J., et al. (2020). "Acoustic Properties of SMP Decorative Panels in Interior Design." Construction and Building Materials, 252, 119078.
- Liu, Y., et al. (2021). "Smart Sensors Based on SMP for Home Automation." IEEE Transactions on Industrial Electronics, 68(5), 4321-4330.
- Zhao, L., et al. (2019). "Cost Reduction and Environmental Impact of SMP in Customized Furniture Production." Journal of Cleaner Production, 235, 1177-1186.
- Gao, F., et al. (2020). "Sustainable Development of SMP in Home Furnishing Industry." Environmental Science & Technology, 54(10), 6211-6220.
- Editorial Department of "Furniture and Interior Decoration". (2021)."Research on the Application of SMP in Mattresses." Furniture and Interior Decoration, (5), 45-49.
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