Patented technical analysis of 4,4′-diaminodiphenylmethane and its innovative application in new materials

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4,4'-diaminodimethane: a magical chemical molecule

4,4'-diaminodimethane (MDA, Methylene Dianiline) is an important organic compound with a chemical formula of C13H12N2. MDA has two symmetrical amino functional groups, located at the 4th position of the two rings, connected by a methylene group (-CH2-) in the middle. This unique structure imparts excellent chemical properties and wide range of industrial applications to MDA.

MDA has a molecular weight of 196.25 g/mol, a melting point of about 70-72°C, and a boiling point of up to 350°C or above. It is a white to light yellow crystalline solid, stable at room temperature, but decomposes under high temperature or strong acid or alkali conditions. MDA has poor solubility and is almost insoluble in water, but can be dissolved in some organic solvents, such as, and dichloromethane.

The major feature of MDA is its high reactivity. Due to the presence of two amino groups, MDA can react with a variety of compounds to form various useful derivatives. For example, it can react with isocyanate to form polyurethane, react with epoxy resin to form high-performance composite materials, and can also be used for the synthesis of dyes, drugs, pesticides, etc. Therefore, MDA plays an important role in chemical engineering, materials science, medicine and other fields.

The production process of MDA is relatively complex and is usually produced by the condensation reaction of amine and formaldehyde. In recent years, with the increase in environmental awareness, researchers are also exploring greener and more efficient synthetic methods to reduce environmental pollution and energy consumption during production. For example, the development of some new catalysts makes the reaction conditions more mild, the reaction efficiency is higher, while reducing the generation of by-products.

In general, as a multifunctional organic compound, MDA not only has excellent chemical properties, but also has great application potential in many fields. Next, we will explore in-depth MDA's progress in patented technologies and its innovative application in new materials.

MDA's patented technical analysis

MDA as an important organic compound has always received widespread attention in its research and development. From a patent perspective, MDA-related patents cover all aspects from synthesis methods to application fields. The following will conduct detailed analysis from several key aspects to help readers better understand the current status of MDA's patented technology.

1. Patent for synthesis method

MDA synthesis method is one of the core of its patented technology. The traditional synthesis route mainly includes the condensation reaction between amine and formaldehyde, but this method has problems such as harsh reaction conditions, many by-products, and serious environmental pollution. In order to overcome these shortcomings, researchers have continuously explored new synthesis paths and applied for a large number of related patents.

1.1 Green synthesis process

In recent years, the concept of green chemistry has gradually become popular, prompting scientists to develop more environmentally friendly MDA synthesis methods. For example, there is a patent that proposes a novel synthesis process using solid acid catalysts that can react at lower temperatures, reducing energy consumption and wastewater discharge. In addition, there are some patents that involve the use of renewable resources as feedstocks, such as biomass-derived amines, further reducing dependence on fossil fuels.

1.2 Application of high-efficiency catalysts

The selection of catalysts has an important impact on the synthesis efficiency and product quality of MDA. Many patents focus on the development of efficient, selective catalysts to increase reaction rates and reduce by-products. For example, some patents propose the use of nanoscale metal oxides as catalysts, which can significantly reduce the reaction temperature and improve yields. Other patents focus on ionic liquid catalysts. This type of catalyst not only has good catalytic effects, but also has good recycling and reusability, greatly reducing production costs.

1.3 Continuous production process

Traditional MDA synthesis mostly uses batch reactors, which have low production efficiency and complex operation. In order to improve production efficiency, some patents propose continuous production processes to achieve continuous synthesis of MDA through pipeline reactors or microchannel reactors. This process not only improves the reaction speed, but also better controls the reaction conditions and ensures the stability of product quality. In addition, continuous production also facilitates automated control, reduces manual intervention and reduces production risks.

2. Patents in the application field

In addition to synthesis methods, MDA patents are emerging in different application fields. The wide application of MDA makes it an important raw material for many industries, especially in the fields of high-performance materials, medicine and agriculture, where the number of patent applications is increasing year by year.

2.1 Polyurethane Materials

The polyurethane material produced by MDA reacting with isocyanate has excellent mechanical properties, chemical corrosion resistance and wear resistance, and is widely used in construction, automobile, home appliance and other industries. Many patents focus on how to optimize the ratio of MDA to isocyanate to achieve good polyurethane properties. For example, some patents propose a new type of crosslinking agent that can significantly improve the flexibility of polyurethane without affecting the strength of the material. Other patents focus on the modification of polyurethane, which imparts special optical, electrical or thermal properties to the material by introducing functional monomers or nanofillers.

2.2 Epoxy resin composites

The composite material produced by reaction of MDA with epoxy resin has high strength, high modulus and good heat resistance, and is widely used in aerospace, electronics and electrical fields. Patented technology mainly focuses on how to improve the compatibility of MDA and epoxy resinto improve the mechanical properties of composite materials. For example, some patents propose a surface-modified MDA that can better bind to epoxy resin to form a uniform crosslinking network. Other patents focus on the processing technology of composite materials, which improves the density and surface finish of the material by optimizing molding conditions.

2.3 Pharmaceutical and Pesticide Fields

MDA and its derivatives are also widely used in the fields of medicine and pesticides. For example, MDA can be used as a drug intermediate for the synthesis of antitumor drugs, antibiotics, and antiviral drugs. Many patents focus on how to improve the bioavailability of MDA to enhance the efficacy of the drug. For example, some patents propose a novel liposome carrier that can efficiently deliver MDA to target cells and reduce side effects of drugs. In the field of pesticides, MDA can be used to synthesize highly efficient and low-toxic pesticides and herbicides, and many patents focus on how to improve pesticide selectivity and environmental friendliness.

3. Patent application trends

Through the statistical analysis of MDA-related patents, it can be seen that its application trend shows obvious phased characteristics. Early patents mainly focused on the improvement of synthesis methods. With the expansion of MDA application fields, patents in recent years have focused more on the optimization of material performance and the development of new applications. Especially in the fields of high-performance materials and green environmental protection, the number of patent applications has grown rapidly, reflecting the increasing market demand for MDA and its derivatives.

According to statistics, China, the United States and Japan are the main applicant countries for MDA-related patents, among which China's patent applications have increased significantly, showing the strong momentum of domestic companies in MDA research and development. In addition, multinational companies such as BASF and DuPont also have a large number of patent layouts in the MDA field, indicating that international giants attach great importance to this field.

Innovative application of MDA in new materials

As a multifunctional organic compound, MDA has made significant progress in the application of new materials in recent years. These innovative applications not only broaden the scope of MDA use, but also bring new development opportunities to materials science. The following are the innovative applications and characteristics of MDA in several representative fields.

1. High-performance polymer materials

MDA is widely used in high-performance polymer materials. By reacting with different monomers or resins, MDA can generate a series of polymer materials with excellent properties, which are widely used in aerospace, automobiles, electronics and electrical fields.

1.1 Polyurethane elastomer

The polyurethane elastomer produced by MDA reacting with isocyanate has excellent mechanical properties, chemical corrosion resistance and wear resistance, and is suitable for the manufacture of seals, shock absorbers, transmission belts and other components. In recent years, researchers have further improved theImproved the performance of polyurethane elastomers. For example, the addition of carbon nanotubes or graphene can significantly improve the electrical and thermal conductivity of the material, allowing it to show broad application prospects in smart wearable devices and flexible electronic devices.

1.2 Epoxy resin composites

The composite material produced by reaction of MDA with epoxy resin has high strength, high modulus and good heat resistance, and is widely used in aerospace, wind power blades, high-speed trains and other fields. To improve the compatibility of MDA with epoxy resin, the researchers have developed a variety of modification methods. For example, using surface-modified MDA can form a more uniform crosslinking network, thereby improving the mechanical properties of the material. In addition, the rigidity and toughness of the composite material can be further improved by introducing nanoparticles or fiber reinforced materials.

1.3 Liquid Crystal Polymer

Liquid crystal polymer is a type of polymer material with special molecular arrangement, with excellent optical and mechanical properties. MDA can form a polymer with a unique liquid crystal structure by copolymerizing with other liquid crystal monomers. This type of material has important applications in the fields of photoelectric display, fiber optic communication, etc. For example, certain liquid crystal polymers can be used as polarizers or filters for making high-definition displays. In addition, liquid crystal polymers can also be used to make high-strength and lightweight structural materials, such as aircraft fuselage and satellite antennas.

2. Functional coating materials

The application of MDA in functional coating materials is also increasing attention. By reacting with different resins or additives, MDA can generate coating materials with special functions, which are widely used in areas such as anti-corrosion, anti-fouling, and self-repair.

2.1 Anticorrosion coating

The anticorrosion coating produced by MDA reacting with epoxy resin or polyurethane resin has excellent corrosion resistance and adhesion, and is suitable for marine engineering, petrochemical industry, bridge and tunneling and other fields. In recent years, researchers have further improved the performance of anticorrosion coatings by introducing nanoparticles or functional additives. For example, adding titanium dioxide nanoparticles can improve the UV resistance and self-cleaning properties of the coating and extend the service life of the coating. In addition, by introducing self-repairing materials, the coating can be automatically repaired after damage, maintaining long-term protective effect.

2.2 Anti-fouling coating

The antifouling coating produced by MDA reacting with fluorosilicone resin or polyurethane resin has excellent hydrophobicity and resistance to adhesion, and is suitable for ships, marine platforms, medical devices and other fields. To improve the long-term and environmental protection of antifouling coatings, researchers have developed a variety of new antifouling agents. For example, some antifoulants can inhibit the growth of microorganisms by releasing natural antibacterial substances and prevent biofilms from forming on the coating surface. Furthermore, by introducing superhydrophobic materials, the coating can be madeA stable air layer is formed on the surface to prevent the adhesion of pollutants.

2.3 Self-healing coating

The self-healing coating is a smart material that can automatically repair after damage, with a wide range of application prospects. MDA can generate coating materials with self-healing functions by combining them with dynamic covalent bonds or supramolecular forces. For example, some self-healing coatings can achieve rapid repair at room temperature through hydrogen bonding or metal-ligand interaction, restoring the integrity and protection of the coating. In addition, by introducing shape memory materials, the coating can be restored to its original state under heat or light conditions, achieving multiple repairs.

3. Biomedical materials

MDA is also gradually emerging in its application in biomedical materials. By combining with different biocompatible materials, MDA can generate medical materials with excellent biological properties, which are widely used in tissue engineering, drug delivery, medical devices and other fields.

3.1 Tissue Engineering Stent

MDA is copolymerized with biodegradable materials such as polylactic acid and polycaprolactone, which can generate tissue engineering scaffolds with good biocompatibility and controllable degradability. Such scaffolds can provide cells with a suitable growth environment and promote tissue regeneration and repair. For example, some tissue engineering scaffolds can improve cell adhesion and proliferation by regulating pore structure and surface morphology. In addition, by introducing growth factors or drugs, the stent can be provided with the function of directed inducing tissue regeneration and accelerated wound healing.

3.2 Drug Delivery System

MDA can be used as a drug carrier for the preparation of sustained-release or targeted drug delivery systems. For example, MDA can be copolymerized with materials such as polyvinyl alcohol and polyethylene glycol to produce microspheres or nanoparticles with controlled release characteristics. This type of drug delivery system can design different release curves according to the nature of the drug and treatment needs, extend the time of the drug's action and improve the therapeutic effect. In addition, by introducing targeted molecules, the drug delivery system can be specifically identified and acted on the lesion site, reducing damage to normal tissue.

3.3 Medical device coating

MDA can be used to prepare medical device coatings with good biocompatibility and antibacterial properties. For example, MDA combined with polyurethane or silicone rubber materials can produce catheter coatings with excellent lubricity and anticoagulation properties, reducing friction resistance and blood clotting risks during surgery. In addition, by introducing antibacterial agents or photosensitive materials, the coating can have a long-term antibacterial function to prevent the occurrence of infection.

MDA's future prospects and challenges

MDA, as a multifunctional organic compound, has shown great application potential in many fields. However, with the continuous development of technologyWith progress and changes in social needs, the research and development and application of MDA are also facing new opportunities and challenges. In the future, the development of MDA will mainly focus on the following aspects:

1. Breakthrough in green synthesis technology

With the increase in environmental awareness, traditional MDA synthesis methods have been difficult to meet the needs of modern society. The focus of future R&D will be on the development of greener and more efficient synthetic technologies. For example, using renewable resources as raw materials, developing new catalysts, optimizing reaction conditions, reducing waste generation, etc. In addition, the application of continuous production processes will further improve production efficiency and reduce production costs.

2. Expansion of new application fields

Although MDA has achieved certain results in the fields of high-performance materials, functional coatings, biomedical materials, etc., its application potential is far from fully tapped. In the future, researchers will continue to explore the application of MDA in emerging fields, such as smart materials, energy storage, environmental protection, etc. For example, MDA can be used to prepare smart materials with functions such as self-healing, shape memory, and responsiveness; it can also be used to develop high-performance battery electrolytes, supercapacitor electrode materials, etc.; it can also be used to prepare efficient adsorbents and catalysts and other environmentally friendly materials.

3. Multidisciplinary cross-fusion

The research and application of MDA involves multiple disciplines, such as chemistry, materials science, biology, physics, etc. Future R&D will pay more attention to the cross-integration of multidisciplinary disciplines and promote the innovative development of MDA technology. For example, by introducing cutting-edge technologies such as nanotechnology, gene editing technology, and artificial intelligence, new ideas and methods can be brought to the synthesis and application of MDA. In addition, interdisciplinary cooperation will promote collaborative innovation in MDA in different fields and form a more complete industrial chain and technology system.

4. Improvement of regulations and standards

As the scope of MDA application expands, relevant regulations and standards also need to be continuously improved. For example, the application of MDA in the fields of medicine, food, cosmetics, etc. requires strict safety assessment and supervision to ensure that its impact on human health and the environment is minimized. In addition, the production process of MDA also needs to comply with the requirements of environmental protection and sustainable development, and formulate corresponding emission standards and waste treatment specifications. In the future, governments and industry associations will strengthen the formulation and revision of relevant MDA regulations and standards to provide strong guarantees for the healthy development of MDA.

5. Market competition and cooperation

The competition in the MDA market is becoming increasingly fierce, and major companies are increasing their R&D investment to compete for the dominance of technology and market. In the future, the competition in the MDA industry will pay more attention to technological innovation and brand building, and enterprises need to continuously improve their R&D capabilities and market competitiveness. At the same time, international cooperation and exchanges will also become an important driving force for the development of MDA. By strengthening cooperation with enterprises and scientific research institutions in other countries and regions, resources can be shared and advantages can be complemented.Jointly promote the progress of MDA technology and the promotion of application.

Conclusion

4,4'-diaminodimethane (MDA) is a multifunctional organic compound. With its unique chemical structure and excellent properties, it has shown a wide range of application prospects in many fields. From the perspective of patented technology, MDA synthesis methods and application fields have been continuously innovated, forming a rich technological reserve. In the application of new materials, MDA has achieved great potential and brought new development opportunities to materials science. Looking ahead, the research and development and application of MDA will continue to face new challenges and opportunities. Breakthroughs in green synthesis technology, expansion of new application fields, cross-integration of multidisciplinary, improvement of regulations and standards, and market competition and cooperation will become the key to MDA's development. direction. We look forward to MDA bringing more surprises and contributions to human society in the future.

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  • by Published on 2025-02-18 22:07:04
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  • Patented technical analysis of 4
  • 4'-diaminodiphenylmethane and its innovative application in new materials
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