Cleaning production standards for low-odor foam gel balance catalysts in pharmaceutical equipment manufacturing

Introduction

With the global emphasis on environmental protection and sustainable development, the pharmaceutical equipment manufacturing industry is also constantly seeking more environmentally friendly and efficient production methods. As a new environmentally friendly material, low-odor foam gel balance catalyst is increasingly widely used in pharmaceutical equipment manufacturing. This article will introduce in detail the product parameters, application advantages, clean production standards and their specific applications in pharmaceutical equipment manufacturing.

1. Overview of low-odor foam gel balance catalyst

1.1 Product Definition

Low odor foam gel balance catalyst is a catalyst used in the production process of foamed gel materials. Its main function is to accelerate the foaming reaction and reduce the odor generated during the production process. This catalyst has the characteristics of high efficiency, environmental protection, low odor, and is widely used in pharmaceutical equipment manufacturing, automotive interiors, furniture manufacturing and other fields.

1.2 Product parameters

1.3 Product Advantages

1. Environmental: Low-odor foam gel balance catalysts are almost no harmful during production.Gas meets environmental protection requirements.
2. High efficiency: This catalyst can significantly accelerate foaming reaction and improve production efficiency.
3. Safety: Neutral pH, non-corrosive to equipment and operators, safe to use.
4. Stability: The product has good storage stability, which is easy to store and use for long-term use.

2. Application of low-odor foaming gel balance catalyst in pharmaceutical equipment manufacturing

2.1 Application Background

The manufacturing of pharmaceutical equipment requires extremely high environmental protection and safety of materials. Traditional foaming catalysts often produce harmful gases during the production process, posing a threat to the environment and the health of operators. The emergence of low-odor foam gel balance catalysts provides a more environmentally friendly and safe solution for pharmaceutical equipment manufacturing.

2.2 Application Areas

1. Pharmaceutical Equipment Case: The shell material used to manufacture pharmaceutical equipment, with good thermal insulation and sound insulation effects.
2. Pharmaceutical Equipment Lining: The lining material used to manufacture pharmaceutical equipment, with good corrosion resistance and antibacterial properties.
3. Pharmaceutical Equipment Seals: Seals used to manufacture pharmaceutical equipment, with good sealing and durability.

2.3 Application Cases

2.3.1 Manufacturing of pharmaceutical equipment shells

In the manufacturing process of pharmaceutical equipment housing, the use of low-odor foamed gel balance catalysts can significantly improve production efficiency while reducing odor emissions during production. The specific application process is as follows:

1. Material preparation: Mix the foam gel material with the low-odor foam gel balance catalyst in proportion.
2. Foaming reaction: Inject the mixed material into the mold and perform the foaming reaction.
3. Modeling: After the foaming reaction is completed, remove the molded shell material.
4. Post-treatment: Surface treatment of the molded shell material, such as grinding, spraying, etc.

2.3.2 Manufacturing of pharmaceutical equipment lining

In the manufacturing process of liner of pharmaceutical equipment, the use of low-odor foam gel balance catalysts can improve the corrosion resistance and antibacterial properties of the liner materials. The specific application process is as follows:

1. Material preparation: Mix the foam gel material with the low-odor foam gel balance catalyst in proportion.
2. Foaming reaction: Inject the mixed material into the mold and perform the foaming reaction.
3. Modeling: After the foaming reaction is completed, remove the formed inner lining material.
4. Post-treatment: Surface treatment of the molded lining material, such as spraying an antibacterial coating, etc.

2.3.3 Manufacturing of seals for pharmaceutical equipment

In the manufacturing process of seals for pharmaceutical equipment, the use of low-odor foam gel balance catalysts can improve the sealing and durability of the seal. The specific application process is as follows:

1. Material preparation: Mix the foam gel material with the low-odor foam gel balance catalyst in proportion.
2. Foaming reaction: Inject the mixed material into the mold and perform the foaming reaction.
3. Modeling: After the foaming reaction is completed, remove the molded seal material.
4. Post-treatment: Surface treatment of the molded seal material, such as grinding, spraying, etc.

3. Clean production standards for low-odor foam gel balance catalysts

3.1 Definition of Clean Production

Clean production refers to the efficient utilization of resources and effective protection of the environment through measures such as improving production processes, using environmentally friendly materials, and reducing waste emissions during the production process. The application of low-odor foaming gel balance catalyst is a concrete reflection of the clean production concept.

3.2 Clean production standards

3.2.1 Raw material selection

1. Environmentality: Choose low-odor and non-toxic raw materials to reduce the harm to the environment and operators.
2. Renewable: Priority is given to renewable resources to reduce dependence on non-renewable resources.
3. Degradability: Select degradable raw materials to reduce waste production.

3.2.2 Production process optimization

1. Energy saving and consumption reduction: Optimize production processes to reduce energy consumption and raw material waste.
2. Reduce emissions: By improving production processes, reduce waste gas, waste water, and waste slagemission.
3. Automated production: Use automated production equipment to improve production efficiency and reduce errors and pollution caused by human operations.

3.2.3 Waste treatment

1. Classification and treatment: Classify and treat waste generated during the production process, which is easy to recycle and reuse.
2. Healthless treatment: Perform harmless treatment of waste that cannot be recycled to reduce environmental pollution.
3. Resource-based Utilization: Resource-based Utilization of recyclable waste to reduce resource waste.

3.3 Clean production implementation steps

1. Formulate a clean production plan: Based on the actual situation of the enterprise, formulate a clean production plan and clarify goals and measures.
2. Implement clean production measures: In accordance with the clean production plan, gradually implement various clean production measures.
3. Monitoring and Evaluation: Monitor and evaluate the implementation process of clean production, discover problems in a timely manner and make adjustments.
4. Continuous Improvement: Continuously improve clean production measures and improve the level of clean production based on monitoring and evaluation results.

IV. Specific application cases of low-odor foaming gel balance catalyst in pharmaceutical equipment manufacturing

4.1 Case 1: Clean production practice of a pharmaceutical equipment manufacturing enterprise

4.1.1 Corporate background

A pharmaceutical equipment manufacturing company mainly produces products such as shells, linings and seals of pharmaceutical equipment. With the increase in environmental protection requirements, the company decided to introduce low-odor foam gel balance catalysts to implement clean production.

4.1.2 Clean production measures

1. Raw Material Selection: Choose low-odor, non-toxic raw materials to reduce the harm to the environment and operators.
2. Production process optimization: Optimize production process and reduce energy consumption and raw material waste.
3. Waste Treatment: Classify and treat waste generated during the production process for easy recycling and reuse.

4.1.3 Implementation effect

1. Environmental: Almost no odor during productionEmissions meet environmental protection requirements.
2. Efficiency: Production efficiency is significantly improved and production costs are reduced.
3. Safety: The working environment of the operator has been improved and the safety is improved.

4.2 Case 2: Automated production practice of a pharmaceutical equipment manufacturing enterprise

4.2.1 Corporate background

A pharmaceutical equipment manufacturing company mainly produces products such as shells, linings and seals of pharmaceutical equipment. In order to improve production efficiency and product quality, the company decided to introduce automated production equipment and use low-odor foam gel balance catalysts.

4.2.2 Clean production measures

1. Automated production: Use automated production equipment to improve production efficiency and reduce errors and pollution caused by human operations.
2. Raw Material Selection: Choose low-odor, non-toxic raw materials to reduce the harm to the environment and operators.
3. Waste Treatment: Classify and treat waste generated during the production process for easy recycling and reuse.

4.2.3 Implementation effect

1. Efficiency: Production efficiency is significantly improved and product quality is stable.
2. Environmentality: Almost no odor emissions during the production process, and meets environmental protection requirements.
3. Safety: The working environment of the operator has been improved and the safety is improved.

V. Conclusion

As a new environmentally friendly material, the low-odor foam gel balance catalyst has significant advantages in the manufacturing of pharmaceutical equipment. By optimizing production processes, selecting environmentally friendly raw materials, implementing automated production and other measures, clean production can be effectively achieved, production efficiency, reduced production costs, improved the working environment of operators, and met environmental protection requirements. In the future, with the continuous increase in environmental protection requirements, the low-odor foam gel balance catalyst will be more widely used in pharmaceutical equipment manufacturing, providing strong support for the sustainable development of pharmaceutical equipment manufacturing industry.

Extended reading:https://www.bdmaee.net/dabco-xd-103-catalyst-cas10027-40-8-evonik-germany/

Extended reading:https://www.bdmaee.net/wp-content/uploads/2022/08/130-1.jpg

Extended reading:https://www.newtopchem.com/archives/43001

Extended reading:https://www.newtopchem.com/archives/1002

Extended reading:https://www.cyclohexylamine.net/high-quality-cas-6425-39-4-22-dimorpholinodiethylene-dmdee-2-dimorpholinodiethylene/

Extended reading:https://www.bdmaee.net/bismuth-isooctanoate-cas67874-71-9-2-ethylhexanoic-acid-bismuth/

Extended reading:https://www.cyclohexylamine.net/polyurethane-metal-carboxylate-catalyst-polycat-46-catalyst-polycat-46/

Extended reading:https://www.cyclohexylamine.net/cas-103-83-3-bdma-benzyldimethylamine/

Extended reading:https://www.morpholine.org/k-15-catalyst/

Extended reading:<a href="https://www.morpholine.org/k-15-catalyst/

Extended reading:https://www.bdmaee.net/wp-content/uploads/2016/05/Niax-catalyst-A-99.pdf