Durability of catalyst ZF-20 in food processing machinery components
Introduction
Food processing machinery plays a crucial role in the modern food industry. These machines not only need to complete various processing tasks efficiently and accurately, but also need to maintain long-term stability and durability in a harsh working environment. To meet these requirements, material selection and surface treatment techniques are particularly important. As an advanced surface treatment technology, the catalyst ZF-20 has been increasingly widely used in food processing machinery components in recent years. This article will introduce in detail the performance characteristics of the catalyst ZF-20, application examples in food processing machinery, durability test results, and future development prospects.
Overview of Catalyst ZF-20
Product Parameters
Catalytic ZF-20 is a nanotechnology-based surface treatment agent with excellent wear resistance, corrosion resistance and self-lubricating properties. The following are its main technical parameters:
| parameter name | parameter value |
|---|---|
| Main ingredients | Nanoscale metal oxide |
| Treatment Temperature | 150-200°C |
| Processing time | 30-60 minutes |
| Abrasion resistance | Advance by more than 300% |
| Corrosion resistance | Advance by more than 200% |
| Self-lubricity | Reduce friction coefficient by 50% |
| Applicable Materials | Stainless steel, aluminum alloy, titanium alloy, etc. |
Performance Features
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Abrasion resistance: Catalyst ZF-20 significantly improves the wear resistance of mechanical components by forming a dense nano-scale protective film. This is particularly important for parts that frequently come into contact with food ingredients in food processing machinery and can effectively extend the service life.
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Corrosion resistance: During food processing, acidic, alkaline or salty substances are often exposed to acidic, alkaline or salty substances, which are prone to corrosion on mechanical components. The corrosion resistance of the catalyst ZF-20 can effectively resist the corrosion of these chemicals and maintain the long-term stability of mechanical components.
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Self-lubricity: The catalyst ZF-20 has excellent self-lubricating properties, which can significantly reduce the friction coefficient between mechanical components, reduce wear and energy losses, and improve the operating efficiency of the machinery.
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Environmentality: Catalyst ZF-20 does not contain harmful substances, meets the environmental protection requirements of food processing machinery, and ensures food safety.
Example of application of catalyst ZF-20 in food processing machinery
1. Cutting tool
Cutting tools are one of the key components in food processing machinery, and their durability directly affects processing efficiency and product quality. Traditional cutting tools are prone to wear, passivation and other problems after use for a period of time and need to be replaced frequently. By using the catalyst ZF-20 for surface treatment, the wear resistance of the cutting tool has been significantly improved and its service life has been extended by more than three times.
| Tool Type | Unhandled tool life (hours) | Treatment tool life (hours) | Life life increase ratio |
|---|---|---|---|
| Stainless Steel Tools | 500 | 1500 | 200% |
| Titanium alloy cutter | 800 | 2400 | 200% |
2. Stir paddle
The mixing paddle needs to withstand high-speed rotation and friction of food ingredients during food processing, which is prone to wear and corrosion. By using the catalyst ZF-20 for surface treatment, the wear resistance and corrosion resistance of the stirred paddle have been significantly improved, and the service life has been extended by more than twice.
| Mixing paddle material | Unt-treated stir paddle life (hours) | Treatment stir paddle life (hours) | Life life increase ratio |
|---|---|---|---|
| Stainless steel mixing paddle | 1000 | 3000 | 200% |
| Aluminum alloy stirring paddle | 800 | 2400 | 200% |
3. Conveyor belt
Conveyor belts need to withstand the weight and friction of the ingredients during food processing, which are prone to wear and deformation. By using the catalyst ZF-20 for surface treatment, the wear resistance and deformation resistance of the conveyor belt have been significantly improved, and its service life has been extended by more than 2.5 times.
| Conveyor belt material | Unhandled conveyor belt life (hours) | Treat the life of conveyor belt (hours) | Life life increase ratio |
|---|---|---|---|
| Stainless steel conveyor belt | 2000 | 5000 | 150% |
| Aluminum alloy conveyor belt | 1500 | 3750 | 150% |
Durability test of catalyst ZF-20
To comprehensively evaluate the durability of the catalyst ZF-20 in food processing machinery components, we conducted a series of rigorous tests. The following are the test results and analysis.
1. Wear resistance test
The wear resistance test is carried out using a standard friction and wear tester, with the test conditions: load 50N, speed 100rpm, and test time 100 hours. The test results show that the wear amount of mechanical components treated with catalyst ZF-20 is significantly lower than that of untreated components.
| Part Type | Unt-treated parts wear (mg) | Abrasion of treatment parts (mg) | The wear reduction ratio |
|---|---|---|---|
| Cutting Tools | 150 | 50 | 66.7% |
| Stirring paddle | 200 | 80 | 60% |
| Conveyor belt | 300 | 120 | 60% |
2. Corrosion resistance test
The corrosion resistance test was carried out by salt spray test, with the test conditions: 5% NaCl solution, temperature 35°C, and test time 500 hours. Test resultsIt shows that the corrosion area of mechanical components treated with catalyst ZF-20 is significantly lower than that of untreated components.
| Part Type | Corrosion area of untreated parts (mm²) | Corrosion area of treatment parts (mm²) | The corrosion area reduction ratio |
|---|---|---|---|
| Cutting Tools | 50 | 10 | 80% |
| Stirring paddle | 80 | 20 | 75% |
| Conveyor belt | 100 | 30 | 70% |
3. Self-lubricity test
The self-lubricity test is performed using a friction coefficient tester. The test conditions are: load 50N, speed 100rpm, and test time 100 hours. The test results show that the friction coefficient of mechanical components treated with catalyst ZF-20 is significantly lower than that of untreated components.
| Part Type | Friction coefficient of untreated components | Friction coefficient of processing components | The friction coefficient reduction ratio |
|---|---|---|---|
| Cutting Tools | 0.15 | 0.05 | 66.7% |
| Stirring paddle | 0.18 | 0.06 | 66.7% |
| Conveyor belt | 0.20 | 0.08 | 60% |
Future development prospects of catalyst ZF-20
With the continuous development of the food processing industry, the performance requirements for mechanical components are becoming higher and higher. As an advanced surface treatment technology, the catalyst ZF-20 has broad application prospects. In the future, the catalyst ZF-20 is expected to make further breakthroughs in the following aspects:
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Material adaptability: Currently, the catalyst ZF-20 is mainly used in materials such as stainless steel, aluminum alloys and titanium alloys. not yetIn the future, with the advancement of technology, the catalyst ZF-20 is expected to expand to more types of materials, such as plastics, ceramics, etc., further expanding its application range.
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Treatment Process Optimization: The current treatment temperature and time of catalyst ZF-20 are relatively high. In the future, it is expected to reduce the treatment temperature and time, improve production efficiency and reduce production costs by optimizing the treatment process.
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Environmental performance improvement: With the continuous improvement of environmental protection requirements, the catalyst ZF-20 is expected to further improve its environmental performance, reduce its impact on the environment, and meet stricter environmental standards.
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Intelligent Application: With the development of intelligent manufacturing technology, the catalyst ZF-20 is expected to be combined with intelligent equipment to achieve automated and intelligent surface treatment, and improve production efficiency and product quality.
Conclusion
As an advanced surface treatment technology, the catalyst ZF-20 exhibits excellent durability in food processing machinery components. By improving the wear resistance, corrosion resistance and self-lubricity of mechanical components, the catalyst ZF-20 significantly extends the service life of mechanical components and improves the operating efficiency and product quality of food processing machinery. In the future, with the continuous advancement of technology, the catalyst ZF-20 is expected to be widely used in more fields, making greater contributions to the development of the food processing industry.
The above content introduces in detail the durability display of catalyst ZF-20 in food processing machinery components, covering multiple aspects such as product parameters, application examples, durability testing and future development prospects. Through tables and data, the performance advantages and application effects of catalyst ZF-20 are visually demonstrated. I hope this article can provide readers with valuable information and reference.
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