The balance of durability and comfort of polyurethane soft bubble ZF-22 in outdoor leisure furniture
Introduction
Outdoor leisure furniture, as an indispensable part of modern life, not only needs to have a beautiful appearance, but also needs to find a balance between durability and comfort. As a high-performance material, polyurethane soft foam ZF-22 has gradually become one of the first choice materials in outdoor leisure furniture manufacturing due to its excellent physical properties and comfort. This article will discuss in detail the application of polyurethane soft bubble ZF-22 in outdoor leisure furniture, analyze the balance of its durability and comfort, and display its performance characteristics through product parameters and tables.
1. Basic characteristics of polyurethane soft foam ZF-22
1.1 Material Overview
Polyurethane soft foam ZF-22 is a polymer material with excellent elasticity, wear resistance and weather resistance. Its unique molecular structure allows it to maintain stable performance in outdoor environments and is not easily affected by external factors such as temperature and humidity.
1.2 Physical properties
| parameter name | Value Range | Unit |
|---|---|---|
| Density | 30-50 | kg/m³ |
| Tension Strength | 100-150 | kPa |
| Tear Strength | 3-5 | N/cm |
| Compression permanent deformation | ≤5 | % |
| Rounce rate | ≥60 | % |
| Temperature resistance range | -40℃ to 120℃ | ℃ |
1.3 Chemical Properties
Polyurethane soft foam ZF-22 has good chemical corrosion resistance and can resist the corrosion of common chemical substances such as acids, alkalis, and salts. In addition, its ultraviolet resistance is excellent and can maintain its original physical properties during long-term exposure to sunlight.
2. Application of polyurethane soft bubble ZF-22 in outdoor leisure furniture
2.1 Seat filling material
Polyurethane soft bubble ZF-22, as a seat filling material, can provide good support and comfort. Its high rebound rate makes the seatIt is not easy to deform during use, and it can still maintain its original shape and comfort after long-term use.
2.1.1 Comfort Analysis
| parameter name | Value Range | Unit |
|---|---|---|
| Hardness | 20-30 | Shore A |
| Compression Deformation | ≤5 | % |
| Rounce rate | ≥60 | % |
2.1.2 Durability Analysis
| parameter name | Value Range | Unit |
|---|---|---|
| Abrasion resistance | ≥100,000 | times |
| Weather resistance | ≥5 | year |
| Anti-aging performance | ≥10 | year |
2.2 Backrest Filling Material
Polyurethane soft bubble ZF-22 can provide good fit and support as a backrest filling material. Its low hardness characteristics allow the backrest to better fit the human body curve during use and provide comfortable support.
2.2.1 Comfort Analysis
| parameter name | Value Range | Unit |
|---|---|---|
| Hardness | 15-25 | Shore A |
| Compression Deformation | ≤5 | % |
| Rounce rate | ≥60 | % |
2.2.2 Durability Analysis
| Parameter name | Value Range | Unit |
|---|---|---|
| Abrasion resistance | ≥100,000 | times |
| Weather resistance | ≥5 | year |
| Anti-aging performance | ≥10 | year |
2.3 Handrail filling material
Polyurethane soft bubble ZF-22 is a handrail filling material, which can provide good feel and support. Its moderate hardness makes the handrail neither too soft nor too hard during use, providing a comfortable touch.
2.3.1 Comfort Analysis
| parameter name | Value Range | Unit |
|---|---|---|
| Hardness | 25-35 | Shore A |
| Compression Deformation | ≤5 | % |
| Rounce rate | ≥60 | % |
2.3.2 Durability Analysis
| parameter name | Value Range | Unit |
|---|---|---|
| Abrasion resistance | ≥100,000 | times |
| Weather resistance | ≥5 | year |
| Anti-aging performance | ≥10 | year |
III. The durability and comfort balance of polyurethane soft foam ZF-22
3.1 Durability Analysis
The application of polyurethane soft bubble ZF-22 in outdoor leisure furniture must first consider its durability. The outdoor environment is complex and changeable, and the materials need to have good weather resistance, wear resistance and anti-aging properties. Through the above tableAs can be seen from the grid, the polyurethane soft foam ZF-22 performs excellently in these aspects and can maintain stable performance after long-term use.
3.1.1 Weather resistance
Polyurethane soft foam ZF-22 has excellent weather resistance and can maintain stable physical properties within the temperature range of -40°C to 120°C. Its ultraviolet resistance is excellent and can maintain its original physical properties during long-term exposure to sunlight.
3.1.2 Wear resistance
Polyurethane soft foam ZF-22 has excellent wear resistance and can withstand ≥100,000 frictions without easy wear. This makes its application in outdoor recreational furniture have a long service life.
3.1.3 Anti-aging properties
Polyurethane soft foam ZF-22 has excellent anti-aging performance and can maintain stable physical properties within ≥10 years. This makes its application in outdoor recreational furniture have a long service life.
3.2 Comfort Analysis
The application of polyurethane soft bubble ZF-22 in outdoor leisure furniture also needs to consider its comfort. Outdoor leisure furniture needs to provide good support and comfort to meet users' usage needs. As can be seen from the above table, the polyurethane soft foam ZF-22 performs well in these aspects and provides good support and comfort.
3.2.1 Hardness
The polyurethane soft foam ZF-22 has moderate hardness and can provide good support and comfort. Its hardness range is between 15-35 Shore A, which can meet the needs of use in different parts.
3.2.2 Compression deformation
The compression deformation of polyurethane soft bubble ZF-22 is ≤5%, and it can maintain its original shape and comfort after long-term use.
3.2.3 rebound rate
The rebound rate of polyurethane soft foam ZF-22 is ≥60%, which can provide good rebound and comfort during use.
3.3 Balance between durability and comfort
The application of polyurethane soft bubble ZF-22 in outdoor recreational furniture requires a balance between durability and comfort. From the above analysis, it can be seen that the polyurethane soft bubble ZF-22 performs excellently in terms of durability and comfort, and can maintain stable performance and comfortable experience after long-term use.
3.3.1 The relationship between durability and comfort
Durability and comfort are two important factors that need to be balanced in outdoor recreational furniture design. Polyurethane soft bubble ZF-22 can find a balance between durability and comfort through its excellent physical and chemical properties to meet users' usage needs.
3.3.2 Balance in practical applications
In practical applications, polyurethane soft bubble ZF-22 is suitable for useThe medium hardness, excellent wear resistance and weather resistance can provide good support and comfort in outdoor recreational furniture. Its low compression deformation and high rebound rate make the furniture not easy to deform during use, and can still maintain its original shape and comfort after long-term use.
IV. Manufacturing process of polyurethane soft foam ZF-22
4.1 Raw material selection
In the manufacturing process of polyurethane soft foam ZF-22, the selection of raw materials is crucial. High-quality raw materials can ensure the performance stability and service life of the final product.
| Raw Material Name | Function | Select criteria |
|---|---|---|
| Polyol | Provides flexibility | High purity, low viscosity |
| Isocyanate | Provided hardness | High reaction activity |
| Catalyzer | Control the reaction speed | Efficient and stable |
| Frothing agent | Form foam structure | Environmentally friendly and efficient |
| Stabilizer | Stable foam structure | Efficient and stable |
4.2 Production process
The production process of polyurethane soft foam ZF-22 mainly includes steps such as mixing, foaming, maturing and cutting. Each step requires strict control to ensure the performance of the final product.
4.2.1 Mixed
The polyol, isocyanate, catalyst, foaming agent and stabilizer are mixed in proportion to form a uniform mixture.
4.2.2 Foaming
The mixture is injected into the mold and a foam structure is formed by chemical reaction. During the foaming process, temperature and pressure need to be controlled to ensure the uniformity and stability of the foam structure.
4.2.3 Cultivation
The foamed product is matured in a constant temperature and humidity environment to make its physical properties stable.
4.2.4 Cutting
The matured product is cut into the desired shape and size for subsequent processing.
4.3 Quality Control
In the production process of polyurethane soft foam ZF-22, quality control is crucial. Through strict quality control, the performance stability and service life of the final product can be guaranteed.
| Quality Control Project | Control Standard | Detection Method |
|---|---|---|
| Density | 30-50 kg/m³ | Densitymeter |
| Hardness | 15-35 Shore A | Hardness meter |
| Tension Strength | 100-150 kPa | Tension Testing Machine |
| Tear Strength | 3-5 N/cm | Tear Testing Machine |
| Compression permanent deformation | ≤5% | Compression Tester |
| Rounce rate | ≥60% | Rounceback Tester |
| Temperature resistance range | -40℃ to 120℃ | High and low temperature test chamber |
V. Market prospects of polyurethane soft foam ZF-22
5.1 Market demand
With the improvement of people's living standards, the market demand for outdoor leisure furniture continues to increase. Due to its excellent performance and comfort, polyurethane soft foam ZF-22 has gradually become one of the first choice materials in outdoor leisure furniture manufacturing.
5.2 Market Trends
In the future, with the increase of environmental awareness and technological advancement, the market prospects of polyurethane soft foam ZF-22 will be broader. Its environmentally friendly, efficient and durable characteristics will make it occupy an important position in the outdoor leisure furniture market.
5.3 Competition Analysis
At present, there are a variety of outdoor leisure furniture materials on the market, such as polyethylene, polypropylene, etc. Polyurethane soft foam ZF-22 can stand out from the competition and gain market advantages through its excellent performance and comfort.
VI. Conclusion
As a high-performance material, polyurethane soft foam ZF-22 has broad prospects for its application in outdoor leisure furniture. Its excellent physical and chemical properties make it find a balance between durability and comfort to meet the user's usage needs. Through strict quality control and advanced production processes, polyurethane soft foam ZF-22 can ensure the performance stability and service life of the final product. In the future, with the increase in market demand and technological advancement, polyurethane soft bubble ZF-22 will occupy a significant role in the outdoor leisure furniture market.Need status.
Appendix
Appendix A: Physical performance parameter table of polyurethane soft bubble ZF-22
| parameter name | Value Range | Unit |
|---|---|---|
| Density | 30-50 | kg/m³ |
| Tension Strength | 100-150 | kPa |
| Tear Strength | 3-5 | N/cm |
| Compression permanent deformation | ≤5 | % |
| Rounce rate | ≥60 | % |
| Temperature resistance range | -40℃ to 120℃ | ℃ |
Appendix B: Chemical performance parameter table of polyurethane soft foam ZF-22
| parameter name | Value Range | Unit |
|---|---|---|
| Chemical corrosion resistance | Excellent | – |
| UV resistance | Excellent | – |
| Weather resistance | ≥5 | year |
| Anti-aging performance | ≥10 | year |
Appendix C: Production process flow chart of polyurethane soft foam ZF-22
- Raw Material Selection
- Mix
- Foaming
- Mature
- Cutting
- Quality Control
Appendix D: Analysis of the market prospects of polyurethane soft foam ZF-22
| Market Factors | Analysis results |
|---|---|
| Market Demand | Add |
| Market Trend | Environmentally friendly, efficient and durable |
| Competition Analysis | Extreme advantages |
Through the above analysis, it can be seen that the application of polyurethane soft bubble ZF-22 in outdoor leisure furniture has broad prospects. Its excellent performance and comfort make it find a balance between durability and comfort to meet the user's usage needs. In the future, with the increase in market demand and technological advancement, polyurethane soft foam ZF-22 will occupy an important position in the outdoor leisure furniture market.
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